Industrial EV Battery Shredders and Recycling Equipment
BCA Industries is a leading manufacturer of industrial EV battery recycling machines in the United States and supplies businesses worldwide with state-of-the-art EV battery recycling systems. Utilizing advanced technology to deliver comprehensive EV battery recycling solutions, our industrial EV battery shredders and recycling equipment help businesses optimize their electric vehicle battery waste management processes. We offer a range of EV battery recycling systems to meet the unique operational needs of businesses in the growing EV recycling industry, available in both mobile and stationary configurations.
Custom EV Battery Recycling Equipment Manufacturer
Whether you're in the market for a compact EV battery shredder or a comprehensive industrial EV recycling system, we offer high-performance solutions that efficiently process various types of EV batteries. Our equipment is engineered to maximize material recovery while ensuring safety in handling potentially reactive components. Explore our selection of EV battery shredders and recycling equipment for sale, and take the first step towards enhancing your EV battery recycling capabilities.
EV Battery Shredders for Sale
Types of Industrial EV Shredders We Sell
Our EV battery shredders are designed to handle the unique requirements of recycling electric vehicle batteries. Both portable and stationary models are available to meet different operational needs:
Stationary EV Battery Shredders for Sale
Our stationary EV battery shredders are designed for high-volume industrial applications. These robust machines offer consistent performance and are ideal for large-scale EV recycling facilities and battery manufacturers dealing with significant quantities of end-of-life EV batteries. Built to handle continuous operation, our stationary shredders efficiently process large volumes of EV batteries, from small consumer electronics to large electric vehicle packs.
Portable EV Battery Shredders for Sale
For operations requiring flexibility, our portable EV battery shredders provide a versatile solution. These compact yet powerful units can be easily moved between different areas of your facility, allowing for on-site EV battery processing. Perfect for research centers, smaller recycling operations, or businesses with multiple locations, our portable EV battery shredders combine efficient performance with mobility.
Advanced EV Battery Shredding Technology
Our EV battery shredders feature cutting-edge technology designed to address the scientific complexity of recycling batteries at an industrial scale. Recognizing the challenges posed by different chemistries, materials, and sizes, our turnkey EV battery recycling systems are engineered to overcome these hurdles, ensuring efficient and profitable recycling.
Our state-of-the-art EV battery shredders employ a progressive size reduction approach, incorporating multiple processing steps to generate high-value products:
- Battery-grade precursor cathode active material (pCAM)
- "Black mass" containing valuable components such as graphite, lithium, manganese, cobalt, and nickel
Key features of our EV battery shredding technology include:
- Multi-stage shredding process for optimal material liberation
- Specialized cutting systems designed to handle various battery formats safely
- Integrated safety measures for managing potentially reactive materials
- Advanced material separation techniques to maximize recovery of valuable components
- Flexibility to adjust processes for different battery chemistries
By employing our advanced EV battery shredding technology, you can efficiently transform end-of-life EV batteries into valuable, reusable, or saleable materials, maximizing your return on investment while contributing to sustainable practices in the EV industry.
Applications & Materials Processed
Our EV battery shredding systems are engineered to process all major types of electric vehicle batteries while maximizing material recovery rates, from small hybrid units to large commercial vehicle packs. With adjustable processing parameters and multi-stage reduction capabilities, our systems efficiently handle various battery formats while maintaining optimal material liberation rates.
EV Battery Types & Chemistries
| Battery Type | Common Applications | Size Range | Processing Considerations |
| EV Traction Batteries | Personal EVs, Commercial Vehicles | 400-800V systems 40-200 kWh |
High voltage handling, Large form factor, Multiple chemistry types |
| Hybrid Vehicle Batteries | Hybrid Cars, PHEVs | 100-300V systems 1-15 kWh |
Mixed material composition, Compact design |
| Industrial EV Batteries | Forklifts, AGVs, Industrial Equipment | 24-80V systems 20-60 kWh |
Heavy-duty casings, High cycle count |
Our systems are designed to safely process all common EV battery chemistries:
- Lithium Nickel Manganese Cobalt (NMC) - Most common in current EVs
- Lithium Iron Phosphate (LFP) - Growing in popularity, especially in commercial vehicles
- Nickel Cobalt Aluminum (NCA) - Used in several major EV brands
- Lithium Manganese Oxide (LMO) - Often used in hybrid vehicles
- Lithium Titanate (LTO) - Specialty applications
- Legacy Nickel Metal Hydride (NiMH) - Older hybrid vehicles
Processing Capabilities
Our industrial shredding systems achieve:
- Continuous feed processing for high-volume operations
- Multi-stage size reduction with customizable output sizing
- Flexible throughput to match your production requirements
- Multiple separation stages for maximum recovery
- Automated sorting and classification systems
Recovery & Output Materials
| Material Category | Typical Components | Output Material |
| Cathode Materials | Lithium, Cobalt, Nickel, Manganese compounds | Black mass for refined material recovery, Battery-grade pCAM |
| Anode Materials | Non-ferrous metals, Foils, Copper, Graphite | Separated metallic and carbon materials |
| Other Components | Electrolyte, Separators, Aluminum, Steel, Plastics | Sorted material streams for recycling |
How We Build Your EV Battery Recycling System
We begin with a thorough consultation to understand your specific EV battery recycling needs. Our team evaluates your production requirements, facility layout, and safety considerations. Using state-of-the-art CAD systems, we create a full 3D model of your custom EV battery recycling system. Once every aspect is approved, all components are manufactured and assembled at our facility.
Before delivery, all systems undergo rigorous testing to ensure proper function and performance with various EV battery types. We can also integrate our equipment with your existing recycling systems or retrofit other manufacturers' equipment. Upon installation, we provide:
- Comprehensive setup and installation
- Operator training specific to EV battery shredding operations
- 7-day support on all EV battery recycling systems
This meticulous process ensures that your EV battery recycling equipment is perfectly tailored to your operations and performs at peak efficiency from day one.
EV Battery Recycling Equipment Support
We offer comprehensive support to keep your EV battery recycling equipment running smoothly:
- Shredder inspections: Regular check-ups to ensure optimal performance and identify potential issues before they become problems, focusing on the unique challenges associated with EV battery processing.
- Replacement Parts: Quick access to high-quality replacement parts, including specialized components for EV battery shredding, to minimize downtime.
- Shredder Head Rebuilding: Expert maintenance services to extend the life of your EV battery shredding equipment, addressing the specific challenges of processing various battery chemistries and structures.
Our team of skilled technicians, experienced in EV battery recycling equipment, is always ready to assist you, minimizing downtime and maximizing the lifespan of your machinery.
EV Battery Shredder Leasing & Financing
We provide flexible leasing and financing options to make our industrial EV battery shredders and recycling systems accessible to businesses of all sizes. Whether you're a new venture looking to enter the EV recycling industry or an established company seeking to expand your battery processing capabilities, our financing solutions can be tailored to your specific needs. Reach out to our sales team to explore the leasing and financing options available for your EV battery recycling equipment, and start transforming end-of-life EV batteries into valuable resources.